Announcements

Certificate for Russia

posted 29 Jan 2014, 05:01 by Carlos Roses   [ updated 24 Sep 2017, 08:56 ]

We have obtained the certification that allows to import and use in Russia and the economic zone, our whole series of "in line" burners.
This type of equipment is the most suitable to use in grain drying.
In particular our burners, thanks to the precise regulation of their output, even when you must work at very low temperatures, make them particularly suitable for both dry corn to sunflowers in the same dryer (if the design and control of the dryer allows) .
In addition, the burner control board, through its integrated mini-computer, clearly informs, in the local language, operating conditions and explicitly identifies the causes of an alarm.
For unanticipated problems (e.g. a broken cable), allows to record in a standard SD memory card, the necessary data for a quick solution. Through these data, sent by e-mail to our service team, you can quickly detect the cause of the failures. Also the mini-computer is ready to be accessible from internet. All this, results in shorter downtime for maintenance. This is a particularly important point in the grain dryers.

New features of the burner's controller.

posted 28 Jan 2014, 03:42 by Carlos Roses   [ updated 28 Jan 2014, 05:35 ]

For large burners (>1200kW), we are now including a system to record the situation of the burner if some fault happen. 
When there is a fault, all the information about the status of the controller, the list of messages, the position of the safety devices and many more information is saved in an Excel format in a standard SD memory card. 
The information also includes what were the status of the signals one second before the fault. 
This information could be sent by e-mail to our team, in order to have a fast technical assistance for the maintenance people of the user. 
It is also possible to connect the cabinet to a pc with internet access and monitor the burner from everywhere.
This is an excellent news for our customer with their equipments in isolated places, where a fast assistance is very important.

Ukraine representative

posted 1 Feb 2012, 13:20 by Carlos Roses   [ updated 31 Oct 2016, 02:06 by Carlos ROSES ]

We are glad to announce that the companies  «Prommontazhnaladka»  and REALENERGO LLC  for their excellent technical qualities, have been selected as our authorized dealers in the entire territory of Ukraine for the sale, maintenance and warranty service of our industrial burners: ROSES & WAYLER

 «Prommontazhnaladka» 21019 Vinnitsa city, Ilyka 164 street +38 (067) 372-30-51, 067-430-50-17, 0432-68-67-09 "проммонтажналадка" 21019 вул. Ілика 164. м. Вінниця Поліщук Андрій Григорович)

REALENERGO LLC Vasilkovskaja str. 14. Office 702, 703. Kiev Ukraine +38 (044) 492-99-32 e-mail: info@realenergo.com.ua

Ukraine Certificate

posted 28 Jan 2012, 08:26 by Carlos Roses   [ updated 29 Jan 2014, 04:56 ]

We have obtained the certification that allows to import and use in Ukraine, our whole series of "in line" burners.
This type of equipment is the most suitable to use in grain drying.
In particular our burners, thanks to the precise regulation of their output, even when you must work at very low temperatures, make them particularly suitable for both dry corn to sunflowers in the same dryer (if the design and control of the dryer allows) .
In addition, the burner control board, through its integrated mini-computer, clearly informs, in the local language, operating conditions and explicitly identifies the causes of an alarm.
For unanticipated problems (e.g. a broken cable), allows to record in a standard SD memory card, the necessary data for a quick solution. Through these data, sent by e-mail to our service team, you can quickly detect the cause of the failures.
Although we have service in Ukraine, with highly qualified staff, these advantages of our equipment, results in shorter downtime for maintenance. And this is a particularly important point in the grain dryers.

Innovative capacity regulation system

posted 10 Apr 2011, 00:08 by Carlos Roses   [ updated 10 Apr 2011, 01:31 ]

We have developed a capacity control system for burners that fires at changing oven pressure.

The system gives a perfect flame throughout the operating range of the burner, regardless of variation that may be in the furnace pressure. 
So no more yellow flame or very "hard" flame when you change the product or the drying conditions in the oven.

When a standard burner is set to work at different pressures of the combustion chamber, they are usually adjusted to an intermediated point. But if variation in the furnace pressure are higher than 2 or 3 mbar, the amount of air passing through the burner can vary by more than 50%. This can lead to severe variations in the quality of the flame. Which could turn yellow, seriously affecting the whole environment due the radiation, or can become very "hard" decreasing the life of the burner.

With our innovative system, the gas/air ratio remains constant as the pressure within the combustion zone can vary up to 10mbar. 

So to adjust the power of the burner, it is only needed to control the air flow of the combustion fan, then the capacity regulation system automatically adjust the gas flow to the pre setted gas/air ratio.

 We are supplying this system for textil and nonwoven applications, and can be used in all of our air heater burners, in line model MJ3 and packaged RBP.

new cabinet for large burners

posted 11 Jul 2009, 14:41 by Carlos Roses   [ updated 10 Apr 2011, 02:12 ]

The new electrical cabinet for large burners is very friendly for the user. 

It has a Text Display placed up to 10m from the burner, where all the status, alarms, and some maintenance information is displayed in two languages (also with different characters). 

All the inputs and outputs of the burner cabinet can be seeing in a programmable relay (Logo from Siemens). Additional status and alarms from the burner are also displayed by the burner controller (MPI from Brahma). All this together allow for an instant assistance to the local service from factory. 
   
        MPI burner controller

-        Display alarms for:

-          AIR FLOW FAILURE AT START.UP

-          AIR FLOW FAILURE IN OPERATION

-          FLAME FAILURE DURING FIRST SAFETY TIME

-          LOSS OF FLAME SIGNAL DURING OPERATION

-          LEAK IN FILLING VALVE

-          LEAK IN EMPTYING VALVES


TD screen

-          Display of the following status:

-          TD 1:               IGNITION IN PROGRESS

-          TD 2:               PILOT OPERATING

-          TD 3:               MAIN FIRE IN PROGRESS

-          TD 4:               MAIN FIRE OPERATING

-          TD 12:             LOCAL DISABLE

-          TD 13:             REMOTE DISABLE

-          Display of the following allarms:

-          TD 5:               BURNER BLOCKED

-          TD 7:               HIGH SUPPLY GAS PRESSURE

-          TD 8:               HIGH NOZZLE GAS PRESSURE

-          TD 9:               SERVO VALVE FAILURE

-          TD 10:             LOW AIR PRESSURE

-          TD 11:             LOW GAS PRESSURE

-          TD 14:             VPS FAILURE

-          Display of the following maintenance messages:

-          TD 15:             CHANGE SPARK PLUG AND PRESS ARROW UP

-          TD 16:             CHANGE UV SENSOR AND PRESS ARROW DOWN

-          TD 17:             CHECK AIR PRESSURE SWITCH & TUBES  OR OBSTRUCTIONS



Grain dryer

posted 11 Jul 2009, 14:40 by Carlos Roses   [ updated 24 Sep 2017, 09:01 ]

We are supplying in line burners (with or without dedicated fan) to several grain dryer's manufacturers, with capacities from 750kW to 20MW.

Thanks to its wide turnover and continuous modulation of the capacity, they can be used both for drying at temperatures below 50C up to 120C, and thanks to our capacity regulating system, in any case the temperature of drying is achieved with extraordinary precision.

These burners, together with the new electric cabinet, made an excellent choice to be used by the grain dryer's manufacturers.

Laundry dryers

posted 11 Jul 2009, 14:30 by Carlos Roses

July 2009. Carbonell of Spain is installing a large automatic industrial laundry in the Middle East. The facility includes 6 dryers with in line gas burners model MJ3 600 wb. These burners of 600kW, with a control system developed for this application, allow fast-drying of clothes and a precise temperature control for each tissue type.

New burner controller

posted 11 Jul 2009, 14:15 by Carlos Roses   [ updated 11 Jul 2009, 14:38 ]

June 2009. We have introduced our new burner controller TGRD from Brahma. The new controller offers numerous advantages. In addition to its reliable microprocessor immune to electrical disturbances, gives detailed information about its state of operation or the causes of an eventual block.
 

1-9 of 9